Double Stacking Pallets

Transport efficiency is under constant pressure. Rising costs, limited capacity, and increasing sustainability demands force companies to rethink how they use available space. At AP Stacking, we help businesses worldwide improve load performance through double stacking pallets, an approach that allows you to move more goods without increasing the number of shipments.

Maximize your transport efficiency with double-stacked pallets

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The new adjustable FlexMaxlight

(Up to 4 pallets at 11 different heights on only 1 footprint)

Stacking Solutions for Fragile and Complex Goods

Fragile products require special attention when handling and especially during transportation. AP Stacking introduces a new, versatile stacking solution that can accommodate up to 3 or 4 pallets on one pallet footprint during transportation.Key features of our stacking solution include:
- Pallets can be anchored at 11 different heights.
- A dedicated, crush-free zone for all palletized products.
- Robust stability during warehouse handling and transportation by road, sea, or rail, anywhere in the world.
- Lightweight frame for easy handling
- Eliminates damage caused by shifting during transportation.
- Dynamic stack load of up to 700 kg.
- Also suitable for transporting products that protrude outside of the pallet.
With these capabilities, you can increase the load capacity of each truck or container by as much as 4x compared to your current setup, unlocking significant efficiency gains and cost savings.

Up to 120 pallets can be loaded per trip, substantially
reducing costs and your carbon emissions.

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about the adjustable FlexMaxlight

For larger pallet loads

Spectacular

savings by

doubling

pallet loads

Stop Using More Trucks Than Needed

Stop wasting money by using more trucks or trailers than necessary to transport your goods. With FlexMax, you can simply double your load per trip, unlocking immediate savings. At the same time, you avoid the hassle and extra costs of last-minute pallets that “have to go now.” What used to be a logistical challenge is no longer a problem or a source of additional costs. With just a few FlexMax units per trip, you can reduce expenses, improve planning, and eliminate unnecessary headaches.

FlexMax Offers Surprising Possibilities

FlexMax offers a wide range of possibilities for different types of goods and transport modalities. It minimizes risks and reduces costs for products that are highly vulnerable or pressure-sensitive. At the same time, it also secures lightly packed, irregularly shaped, as well as fresh or frozen products, ensuring safe and efficient transport across a variety of applications.

FMCGs

Practically all packaged food and non-food consumer products can be stacked using FlexMax. You save on expensive packaging and benefit from roughly doubling your load in transport.

Non-Food

FlexMax is a game-changer for transporting a wide range of non-food products, including automotive parts, DIY materials, ink, coatings, paper, and more. The key advantage lies in doubling transport loads and achieving substantial cost savings across multiple areas of your logistics operations.

Fragile Products

FlexMax provides reliable protection for fragile goods such as electronics, pharmaceuticals, and fresh or frozen products during transportation. The solid stacking system creates a fully insulated, pressure-free zone, protecting both pallets from damage and ensuring product integrity throughout the journey.

Groupage Transport

Double stacking loaded pallets with products or packaging of varying shapes, weights, and volumes becomes straightforward with FlexMax, making mixed loads easier to handle and more efficient to transport.

Heavy Products

With FlexMax, you can safely stack heavy products up to the maximum payload per truck, allowing you to fully utilize transport capacity without compromising stability or safety.

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How can you benefit from wasted space?

Wasted space in transport directly impacts your costs and efficiency. By applying the right stacking solutions and using advanced stacking products, companies can turn unused capacity into real value. Our stacking solutions allow you to increase shipment volume, reduce the number of trips, and lower both operational costs and emissions. With a smarter approach to space utilization, every load becomes more efficient, predictable, and profitable.

Discover your wasted space

More situations to consider using FlexMax

The upper half of reefers is paid for but often left unused
Only the floor area of flatbeds is loaded, leaving valuable space above empty
You regularly transport goods using a mix of Euro pallets and block/UK pallets
Trucks and trailers are filled at floor level, without utilizing vertical capacity
You aim to reduce CO₂ emissions and traffic congestion

FlexMax gives you the opportunity to turn these inefficiencies into measurable results, saving from €50,000 up to €500,000 or more, year after year.

Turning Wasted Space into Profit

FlexMax® doubles the load per pallet position, allowing you to fully utilize available transport space. And now, it’s simpler and faster than ever before.

The result? Savings of up to 30% or more on your annual transport costs, combined with a secure load and a significantly reduced risk of damage.

Optimize Your Logistics

Unlock the full potential of your transport operations with advanced stacking solutions and innovative stacking products. By maximizing load capacity and reducing inefficiencies, you can lower costs, improve sustainability, and protect your goods throughout every shipment. Partner with AP Stacking and start transforming unused space into measurable results across your entire supply chain.